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Tips for Making Needle Felted Animals


Felting needles
Polyester Batting for Base Shape
Making Animals Fluffy
Limbs
Types of Wool
Dyeing/Drying
Basic Tips
Thin Legs
Glass Eyes


This is not a complete tutorial, just a collection of my preferred techniques for making needle felted animals.

Needles


1. My favorite brand of felting needles are '#38 medium star'. These are all-purpose needles with extra notches that make them felt faster (more fibers matted per stroke). Although felting needles come in a wide array of shapes and gauges, I use '#38 medium star' for all sorts of work, including felt miniatures.

  update: you should also check out '#36 star' needles that appeared recently; coarser than #38, they are better suited for preliminary work.

You can buy these needles on eBay or Etsy, just query for 'star felting needles', without quotes.

2. There are 'needle holders' that combine several needles for faster felting. These can be especially useful at earlier felting stages to create the base shape. You can buy them on eBay or Etsy as well or make your own holders by tying several needles together with a string or a thread, or using a glue gun.

needle  
holder with three needles
a three needles 'holder'. my brother Grisha who also makes felted toys taught me this trick.


I usually start with a bunch of three needles, then switch to two, and only then to one. The longer you work on a sculpture, the harder it gets, so at some point felting with three or even two needles becomes difficult.
Miniature toys and parts like limbs may be easier to do with a single needle right from the start.

3. To avoid breaking your needle while felting, don't jitter it from side to side, but push in a straight line (not necessarily perpendicular to the shape surface, but with no lateral motion). Needles break when you drive them in and then move sideways, even slightly.

The notches on a needle wear off over time reducing the felting effect, so at some point you replace your needle with a new one (or a set of needles with a new set). It is a good idea to have a few needles/sets at any time and swap them periodically because when you felt with the same needle for a long time it gets very hot and the notches disappear even faster.

Wool


4. When I make larger animals, I use polyester batting or polydown for the base shape in order to save wool. These synthetic materials are cheaper, but are as easily needle felted as wool. I make a shape using one of these materials, and then cover it with a layer of wool.

polyester fiber
polyester fiber; for the base shape, use any cheap wool or synthetic material that can be felted, if you want to save high quality wool.


5. The base shape should not be felted too hard. As you felt the base shape and then add layers of wool, the felted material gets harder and harder with each needle stroke. It's possible to make wool almost rock hard by felting, after which you won't be able to shape with it a felting needle.

  update: Polyester batting and polydown felt faster than wool and get harder, so it's easier to spoil a sculpture through overfelting when using one of these materials.


base shape
base shape covered with wool


6. At a certain stage in the felting process you can start shaping with your hands instead of a needle -- in the same way in which you would be working on a clay sculpture. The animal needs to be hard enough to keep the shape that you give it by hand-sculpting. Another tool that is quite useful at this stage is a long needle or an awl. For example, if you wanted to decrease the size of a part - say, a cheek - you'd push it with your fingers or thumbs, and if you wanted to make it bigger, you'd stick the awl in and pull the material up. Then, after you have hand-sculpted your animal, you can reinforce the shape by additional needle felting, if needed.

9. Your finished toy can be as soft or as hard as you like, but soft sculptures have to be handled carefully as they don't keep their shape well. Make your toys harder if you want them to preserve every minute detail in shape and expression.

10. A dog brush with metal bristles can be used to make felted animals fluffy. Felt the surface hard enough first to avoid ruining your toy when brushing it.
There are special needles for creating fluffy surfaces. They have reverse barbs that pull fibers out of the shape instead of felting them in. They are easier to use than a dog brush and create a little different effect (shorter, tidier, curlier hair). An Etsy shop that sells these needles. Other possible names: 'reverse needle', 'inverse needle', 'reverse barb needle', 'inverted needle'. Here is a toy with hair created using one of these needles:


needle felted pig with hair created using a reversed barbs felting needle
the hair was made using a felting needle with reversed barbs which pulled fibres out of the pig. no synthetic fiber was added inside this toy to avoid it coming out as hair. by adding a combination of wools of different colors inside the sculpture you can create spots and transitions when using this technic.



11. Wool can be matted even without a needle, just by rubbing, so to keep its fiber structure intact, it should be handled carefully before being felted.
For a super smooth surface, choose thin wool and apply wet felting technique: dip your finished piece in soapy water and rub its surface thoroughly to mat any stray hairs left after needle felting. Wash your toy thoroughly after wet felting to avoid a yellowish tint from soap. Wet felting does diminish the size of the piece, especially if the piece hasn't been felted hard. Unless you use wet felting, you may need finer needles to make the surface smooth.
Use (often cheaper) rough wool to create less detailed and more natural looking surfaces. This way, wool is used in a more expressive manner as you highlight its structure instead of attempting to hide it. Fine needles are not required when using rough wool, just rub the surface of the piece lightly with your fingers to hide any poke holes left after felting.

12. Limbs can be created separately and then needle felted to the body at any moment. Just leave (or add) some unfelted wool at the end of the limb to attach it to the body with.
It may be recommended to use wire in legs for heavier animals as even hard felted limbs may bend under weight over time.

13. I use undyed carded wools or batts (sheets of wool) that are available in a wide range of natural colors. I also use raw uncarded wools.
To mix wools of different types or colors, you can use carding paddles (also called 'wool carders'; available on eBay).
For horse manes and tails, fleece works fine.
Felting wool can also come in the form of sliver, roving, or top. As far as needle felting goes, these types of wool are not as good as batting or raw wool as they have a more parallel fiber structure (especially tops) that may be difficult to hide.

undyed carded wool

undyed wool
undyed carded wool

piglet felted from uncarded wool
this piglet was needle felted from uncarded wool (washed raw wool); it's Romanov wool that has some guard hair in it (coarse black hairs in the picture).


Down is more difficult to needle felt, but it can be used as well.

hare needle felted from the down of Angora rabbits
this hare was needle felted from the down of Angora rabbits which is more difficult to needle felt than sheep wool.

Basically, all sorts of wool can be needle felted, although some are not as easy to use as others. As a general rule, finer wools are felted faster (that doesn't apply to down).

Pictures


14. Sketching and making clay sculptures helps figure out particular details in animal anatomy. If you get stuck, it may be a good idea to make a sketch or a clay sculpture/detail sometimes since this works faster than felting.
Using pictures as a reference is inevitable but not always very helpful, as a 2D picture (or even a set of pictures) often tells surprisingly little about a 3D shape. At least at the earlier stages of studying a 3D shape, realistic animal toys, figurines, and sculptures can provide a more useful source of information.

Process


15. Much of the felting process is tedious; before you even start sculpting, the base shape needs to be completed. This preliminary work, as well as some other stages in the felting process require very little concentration, so audiobooks can prove useful.

16. Be careful: it's easy to hurt your hands with needles, especially when felting miniatures or miniature details.

More:


Basic Tips


At the basic level, needle felting is easy, which may be one of its greatest appeals. You start by making a tight ball of wool (or synthetic fiber or whatever is your material - I will call it wool here for simplicity). For this, you can wind a piece of wool on your finger tightly, then pull it off, wind some more and fix it with a few needle strokes, then just keep adding material by winding it onto your shape and needle felting until you get the basic shape, such as an oval, or a ball, depending on what you're making. Just try to make this shape hard enough by winding wool tightly, that will save you a lot of needle felting work later on.
After you have your basic shape, you start more detailed feting work, and this becomes more and more precise as your piece is nearing completion.

There are lots of basic needle felting video tutorials on youtube.com.

Thin Legs


For thin legs, I create limbs from pieces of wire (or in some cases, I may create a whole wire skeleton).
I apply some glue to a leg 'bone' and then wind a piece of wool around it tightly.
If after that I need to add more wool to the leg, I do so using a felting needle to attach new wool to the first wool layer. The needle will scratch against the wire, but this is okay as long as you can spare a needle.
Avoid using rusting wire as it will stain your sculpture when/if you wash it.

Bird Legs


To create bird legs, do the same as above, but use a thread instead: apply some glue to the wire leg, then wind thread around it tightly.

Glass Eyes


I buy eyes on eBay: search for 'glass eyes' within the 'Bear Making Supplies' category: http://www.ebay.com/sch/Bear-Making-Supplies-/50253/i.html?_nkw=glass+eyes (on eBay, you can also find vintage glass eyes sometimes). Try to order several different sizes to find out what works for you. If you buy ordinary cheap eyes, take more than one pair of any size as eyes and especially pupils don't always match.
I use glass eyes on wire for my animals. Cut the wire so that an inch (or less, depending on the size of your toy) is left, make a hole with a big sewing needle or an awl in the shape where the eye needs to be attached, stick the wire in, apply some glue to the wire, then drive it all the way in. If you use clear eyes, try to avoid applying glue to the eye itself so that it does't look fogged.

glass eye on wire
glass eye on wire ready to be attached.



attaching an eye
attaching an eye.

Dyes


If needed, wool can be dyed with natural or synthetic dyes.
If you soak your toy in a dye solution (as opposed to applying dyes by dabbing), pay attention to its orientation while it's drying. The color will be most intense on the down side of the toy. For instance, if you turn a felted quadruped upside down to dry, its back and the top of its head will be affected by the dye the most. Even if you just wash your animal after an unlucky dying attempt and then dry it, the down side may get slightly colored as any dye leftovers will accumulate on the lower surface.

Indents


To make a hole in your shape (e.g. for a nostril), just poke the same place a few times.

Extreme Shaping Techniques


If your piece got too hard through overfelting (especially likely when using polyester batting or polydown), you can sculpt by cutting pieces off your shape or decrease its size by brushing with a dog brush and then pulling out or cutting off extra piled wool. This may be necessary if you have overfelted your animal and can't change its shape in any other way.

base shape
'extreme shaping technique' example: a section of the neck was cut out, then the two sides were sewn together with a thread; after that, the seam will be covered with fresh wool


Ruining Wool Fibers


Smaller shapes, like limbs, may become softer instead of harder with over-felting. This happens when you ruin the fibers so that they no longer hold together. Then it's almost impossible to reinforce the shape without adding much more wool to it, which will make it oversized.
Pushing the needle all the way through the shape is most likely to create this unpleasant effect. When you push the needle all the way through, it pulls fibers out of the opposite side, you felt them back in, they come out again and so forth until the fibers break and can no longer be matted. You could use a wire frame or even glue as a last resort, but it's not always practicable.


If you have any suggestions for improving these instructions, please let me know. Thank you.
Victor Dubrovsky (vriad_lee@chushka .com)





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